Due to the influence of many factors in the production process of food and beverage packaging,it may cause leakage sealing,rupture,pressure through or cracks and micro holes in the packaging material itself,resulting in the formation of internal and external connected holes.All these will have a very adverse impact on packaging contents,affect the quality of products, reduce the qualified rate, cause production line efficiency is not high, improve the production cost of enterprises.
The development trend of food and beverage production line is towards higher precision, higher quality and speed, and towards the large-scale beverage machinery assembly line.Beverage production line equipment more and more tend to be large and high-speed, so as to adapt to the beverage industry large production, in order to obtain better economic benefits.The upgrade application of online product testing equipment can effectively improve the efficiency of production lines and reduce the cost of food and beverage manufacturers.The use of the traditional packaging leakage detection form has been unable to meet the rapid development of food and beverage production line requirements.The traditional packaging leakage detection method takes time and energy, and has low efficiency, which has become a pain point in the food and beverage leakage detection industry.The intelligent testing equipment is widely used.The intelligent online testing equipment independently developed by T-Line Technology provides accurate matching solutions for the online leakage detection of food and beverage packaging.
Leaking inspector
Equipment introduction
The inspection machine adopts two independent detection systems, which are used for detecting different forms of leakage of the aluminum film of the product, such as alumium film not-tight seal, breakage, and cap loose.
Double X-ray liquid level detection system: two X-rays are used to detect the product, and the control center compares and analyzes the two groups of values before and after extrusion, and makes a judgment. When the difference between two groups of values exceeds the predetermined range, the control center transmits the signal to the rejector, and the unqualified product is eliminated by the rejector.
The double-pressure detection system is characterized in that the pressure and the two contact pressure sensor technologies are used for detecting, and when the product passes through the inspection machine, the bilateral belt will extrude the product, and the pressure values of the two pressure sensors after the belt are transmitted in real time, the two groups of pressure values are compared and analyzed by the control center, and the judgment is made. When the difference between the two sets of pressure data exceeds the predetermined numerical range, the control center transmits the signal to the rejector, and the unqualified product is rejected by the rejector.
The device can detect the condition that the sealing of the aluminum film is not tight, the false seal or the sealing cover is not tight, the barrel body is damaged, the volume is insufficient, and so on.
Vacuum and pressure inspector
Equipment introduction
The equipment for high speed online combination of vacuum, pressure detecting equipment, its working principle is:
1.The probe emits high-energy electromagnetic waves to impact the lid of the container non-contact, the lid impact sound, sound with vacuum container has the certain proportion relationship. The unique sound analysis method can achieve high accuracy and continuity.
2.When the container passes through the curved scanning probe, the probe continuously detects the distance between the probe and the lid, and outputs a proportional analog voltage. The analog voltage passes through the data processing system to produce a value of the lid shape quality. If detected unqualified products, immediate feedback and elimination.
Pop-can extruding pressure inspector
Equipment introduction
The equipment is a fully automatic multi-function detection system equipment. Using extrusion online detection method, the can body to be detecld is extruded by bilateral belts, it is used to detect, the pressure value in the can after the secondary sterilization.If the pressure inside the cans is too high, too low or bad sealing, it will decrease after the secondary sterilization. The lid of the cans is out of shape and can' t recover. It is hard for the conventional non-contact inspector to detect, we can only use the contact method to detect the unqualified ones. Extruding pressure inspector use the extruding and contacting pressure sensor technology. When the can reaches the inspector, the bilateral belt will extrude the can, the pressure sensor send the value to the control center, after analyzed to the value, the control center sends instruction to the rejecting device to reject the ones which are with higher or lower pressure.
The inspecting system consists of HMI, pressure inspecting device and rejecting device. The pressure inspecting device is the core element. HMI includes the touch screen, tower light, operation interface. The rejector is the actuator of the system to reject the unqualified ones.
Capping,level and coding inspector
Equipment introduction
The equipment is made up of the detection unit, HMI, control unit, and rejector, suitable for capping, level and coding detection of high speed PET bottled production line.
Detection function:without cap,high cap,slanting cap,broken bridge, ring defects, miscellaneous cap, liquid level detection, high level and low level, coding detection, etc.
Technical features: the professional image processing unit, which can realize 360° detectionon the cap. Simple lifting mechanism for changing bottles, through a simple manual regulation can quickly adapt to a variety of bottle types. The compact detection cabinet, So that the equipment occupies a minimum area. Detection running condition and fault condition are graphic display in man-machine interface. Configure detection unit according to customer requirements.
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